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Ballast Water Management System

Oceanguard™ Ballast Water Treatment System

ballast water

Blue Ocean — Your Dream, Our Mission.

 

Qingdao Headway Technology Co., Ltd., together with the Harbin Engineering University, proudly introduces OceanGuard™ BWMS. Its unique structure and reasonable design, stabilizes vessels during the drainage of Ballast Water, and poses no threat to marine life in surrounding waters thus protecting the marine ecology.

Ballast Water

The Global Threat

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Shipping moves over 80% of the world's commodities and transfers approximately 3 to 5 billion tonnes of ballast water internationally each year.

Ballast water is absolutely essential to the safe and efficient operation of modern shipping, providing balance and stability to un-laden ships.

However, it may also pose serious threats to ecology, economy and health.

There are thousands of marine species that may be carried in ships' ballast water, basically anything that is small enough to pass through a ship's ballast water intake ports and pumps. If these organisms survive transport to other parts of the globe, their impact can be devastating. Such invasions can jeopardize the local ecosystem, and even pose threats to human health. Usually, their effects are irreversible.

The introduction of invasive marine species into new environments by ships' ballast water, attached to ships' hulls and via other vectors has been identified as one of the four greatest threats to the world's oceans. In 2004, IMO adopted the International Convention for the Control and Management of Ships' Ballast Water and Sediments, which will phase in requirements for ballast water treatment over the coming years.

IMO Regulation

The IMO Regulations

IMO regulations will not affect all ships in the same way. Ballast water treatment will be phased in, with requirements for different ships arriving at different times.

Keel laid
BW(m3)
Timeline to reach the D-2 Regulation
Before 2009
1,500≤V≤5,000
2015
V<1,500 or V>5,000
2017
2009-2011
<5,000
Delivery of Vessel
V≥5,000
2017
After 2012
All Vessel
Delivery of Vessel
Vessels built in 2009 should be in compliance with the D-2 Regulation by second annual survey, no later than 2011 (A.1005 (25)). Requirements for vessels built in 2010 will be discussed in MEPC 59.
D-2 Regulation

D-2 Regulation

In International Convention for the Control and Management of Ships' Ballast Water and Sediments, the following D-2 Regulation is addressed regarding management of ballast water.


D-2
AOP Technology

AOP Technology

Qingdao Headway Technology Co., Ltd., together with the Harbin Engineering University, proudly introduces OceanGuard™ Ballast Water Management System based on Advanced Oxidation Processes technology, in a brave attempt to solve the POLLUTION THREAT to the GLOBAL waters.

Advanced Oxidation Process technology (AOP), applied to destruction of organisms in water, destroys the organisms through an oxidative breakdown initiated by a powerful oxidizing species such as hydroxyl radicals.

With AOP, it is possible to oxidize a larger spectrum of compounds, by the highly reactive and unselective radical pathway than by direct ozonation. The generation of hydroxyl radicals (·OH) can be considerably intensified via various combination of oxidants, radiation and catalyst.

Hydroxyl radicals are extremely reactive and readily to attack most organic substances. As a result, the organisms are sequentially transformed to simpler organic molecules that are eventually mineralized to CO2, H2O and trace inorganic salt. The reaction rate constants between hydroxyl radicals and organic species are in the range of 108-1010 M-1S-1 M. Hydroxyl radical typically reacts a million to a billion times faster than chemical oxidants such as ozone and hydrogen peroxide. In general, due to rapid hydroxyl-radical-based oxidation reactions, AOPs are characterized by high reaction rate and short treatment times.

AOP Technology
Biological Efficiency

Biological Efficiency of OceanGuard™ BWMS


Landbased testings of OceanGuard™ BWMS carried out in NIVA in Sept., 2009.

 
Organism
Unit
Influent water
In treated water on day 0
In treated water on day 5
IMO Regulation
Requirement of Califomia
Land-based Testing
>50um
Ind./m3
213304
0
0
<10
0
>10-50um
Ind./l
2.023× 106
0
0
<104
<10
E-coli bacteria
cfu/100ml
2200
<1
<1
<250
<126
Enterococcus
cfu/100ml
91
<1
<1
<100
<33

Shipboard testings carried out in MV “SITC YOKOHAMA” in Nov., 2009.

 
Organism
Unit
Influent water
In treated water on day 0
In treated water on day 5
IMO Regulation
Requirement of Califomia
Ship-board Testing
>50um
Ind./m3
3214
0
0
<10
0
>10-50um
Ind./l
3.22×106
5.7
0.7
<104
<10
E-coli bacteria
cfu/100ml
230
<1
<1
<250
<126
Enterococcus
cfu/100ml
42.3
<1
<1
<100
<33

Data from Landbased testings and Shipboard testings indicate the fulfillment of the California requirements (SB497).


component

Components

ballast

A - Control Unit    B - EUT     C - EUT Power    D - Flow Meter    E - Filter

Control Unit
control

The Control Unit is responsible for regulating the entire system including the monitoring of a variety of sensor signals, dealing with any alarm signals and automatically controlling system startup and shutdown sequences.

The Control Unit includes all procedures needed for system operation, monitoring the system, including the working condition of various parts as well as the data and conditions reported by real time inspection from the various sensors.

EUT
EUT1

The EUT Unit, which is the core part of OceanGuard™, comprises two parts: Electro catalysis Unit and Ultrasonic Unit.

The Electrocatalysis Unit is able to produce large number of Hydroxyl and other highly active oxidizing substances, and has a super long lifetime.

The Ultrasonic Unit can produce a high intensity wave in a treated area instantly, killing biological material, including bacteria.

Filter
filter

OceanGuard™ fully automatic Backflush Filter has 50 microns precision filtration.

The filter can accomplish both automatic backflush and filtering at the same time, removing any biological matter larger than 50 microns.

It is able to prevent large-sized organism from entering ballst tank, so as to reduce the sediments inside.

tecnical

Technical Specification


OceanGuard™ Ballast Water Management System configurations.

Model
Capacity Range (m3)
Rated Capacity (m3)
Power (kW)
Dimensions (mm)
Weight (Kg)
HMT-300
100-350
300
3.5
620 × 385 × 1755
350
HMT-600
350-650
600
7
620 × 770 × 1755
700
HMT-900
650-950
900
10.5
620 × 1155 × 1755
1050
HMT-1200
950-1250
1200
14
1250 × 770 × 1755
1400
HMT-1500
1250-1550
1500
17.5
620 × 1925 × 1755
1750
HMT-1800
1550-1850
1800
21
1250 × 1155 × 1755
2100
HMT-2100
1850-2150
2100
24.5
620 × 2695 × 1755
2450
HMT-2400
2150-2450
2400
28
1250 × 1540 × 1755
2800
HMT-2700
2450-2750
2700
31.5
620 × 3465 × 1755
3150
HMT-3000
2750-3050
3000
35
1250 × 1925 × 1755
3500
...
...
...
...
...
...
HMT-6000
5750-6050
6000
70
1250 × 3850 × 1755
7000
...
...
...
...
...
...
HMT-9000
8750-9050
9000
105
1250 × 5775 × 1755
10500

For other models, please contact us.

distinct advantage

Distinct Advantages


  • Advanced Oxidation

    AOP Technology of OceanGuard™ System makes sure the high efficient bacteria and organisms removal.

  • No Corrosion

    Water treated by OceanGuard™ causes no corrosion to hulls, according to the results from long-term testings in the design & technology realization process.

  • Chemical Free

    OceanGuard™ does not rely on any chemicals for operation or disinfection process. So there is no need to stock or handle chemicals on board.

  • Compact Design & Full Integration

    OceanGuard™ is optimized for complete functionality especially for typically smaller vessels with space-constrained decks.

  • Easy Installation, Operation & Maintenance

    OceanGuard™ is designed for reliable operation with minimum maintenance, where process simplicity and lower attention are performed.

  • Reduced Sediment Handling Requirements

    Favorable automatic cleaning function enables OceanGuard™ to be free from cleaning or maintenance.

  • Wide-range Application

    OceanGuard™ shows excellent performance in fresh water, sea water and brackish water. OceanGuard™ enables vessels to safely discharge even in sensitive environment.

  • Energy- Saving and Economical

    Very low running cost for the operation of OceanGuard™. Only appr. 12 Kwh of electricity is needed for the treatment.of 1,000 tons ballast water.

Corrosion Test

Corrosion Test

Test Report for Corrosion Contrast Experiment for Water Treated by EUT Unit of OceanGuard™ BWMS to Different Materials and Coatings.

Based on the long-term testing , the effects of two test waters on Q235 steel, SS304 and coating materials are the same, indicating that the treated seawater will not change the corrosion rules in the natural seawater for the materials above; and for butyl rubber, the effects of treated seawater on its properties are less than that of natural seawater.

1. Photo of appearance feature of the no-scribe coating specimen immersed in two test waters for 180 days.

Test 1
A) Natural seawater immersion

Test 1
B) Treated seawater immersion

2. Photo of the appearance feature of the scribe-to-primer coating immersed in two test waters for 180 days.

Test 1
A) Natural seawater immersion

Test 1
B) Treated seawater immersion
Our Promises

Shipboard Installation

OceanGuard™ Ballast Water Management System runs in MV “SITC YOKOHAMA”.

MV “SITC YOKOHAMA” 831TEU Container Ship

Built in 2004,

Ballast tank capacity: 3,000 m3.

Ballast pump capacity: 300 m3/h.


OceanGuard™ shows good performance in MV “SITC YOKOHAMA”.

M/V Yokohama

Constructing:

engine room

Install completely:

engine room
Photos

Drawings


Oceanguard
Oceanguard vert.
Oceanguard oriz.
Installation Plan
Ballasting
Deballasting
Emergency Ballasting
Emerg. Deballasting
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